1 High rate of oil yield 2 Advanced pyrolysising technology 3 Perfect environmental protection 4 ISO Certificate

 

 

 

   

 

 

We mainly have five models pyrolysis machine

LN-2200-66004 tons per batch capacity, 6 tons per day;

LN-2200-6000, 5 tons per batch capacity, 7-8 tons per day;

LN-2200-6600, 6 tons per batch, 8 tons per day;

LN-2600-6000, 8 tons per batch, 8 tons per day;

LN-2800-6000, 10 tons per batch, 10 tons per day.

 

Some general information are in the following:

The raw materials: waste tires,plastics and rubber

As for the waste tires, if truck tires, the rubber quality is better because the tires are not used again and again like bike tires or motor car tires. The oil percentage can be 45%. As for the plastics, the PE is best, any PE,like LDPE AND HEPE are good.The PP is also good. If pure PE, the oil percentage can be more than 65%.

2. Total Capacity: 6 tons/day, 8 tons/day, 10 tons/day , 12 tons per day

3. the size of reactor: 2200mm*5100, 2200mm * 6000mm , 2200mm * 6600mm , 2800mm * 6000mm, 2800mm*6600mm

4.Average crude oil: 45% for tire raw material

5.Average carbon productivity :35% for tire raw material

6.Average gas productivity: 5%-10%

7.Oil productivity: 15%-65% for plastics ram material

8. The decompose temperature: maximum temperature is 380-400 degree Cm

9. Coal or firewood cost: 60kg or 70kg for onr ton raw material

10.Discharging time: 2-3 hours

11.Tyres loading time: 2 hours

12.Reactor rotation-ratio: 2round/3 minutes

13.Design pressure: 0.04 Mpa

14.Machine welding tools: automatic submerged arc welding machine, ultrasonic flaw-detecting machine, CO gas shielded welding machine

15. The payment condition:

30% by T/T as deposit, then 70% by T/T when delivery.

16. The price is FOB LIANYUNGANG, CHINA PRICE. The loading port is lianyungang port, jiangsu province, China.

17. The whole plant itself, its land needed:300-400 square meters

18. The worker needed to operate the machine: 4 workers. When loading and unloading tires, it needs 4 workers. When operating, for heating the reactor, one or two people is ok. The engineer will do the training for the workers.

19. The investment required:

The whole plant cost, the sea feight, the raw material cost, the workers salary, the electricity per day for pyrolysis machine max 10kw.

20. The shipping containers

       

 

Packing way

 

 

LN-2200-6000, 5 tons model, 2*40HC containers;

LN-2200-6600, 5-6 tons model, 2*40HC containers;

LN-2600-6000, 6-8 tons model, 1*40HC and1*40FR containers;

LN-2800-6000, 8-10 tons model,1*40HC and1*40FR containers;

LN-2800-6600, 10-12 tons model,1*40HC and1*40FR containers.

This pyrolysis machine, the process procedure is this ;

First  load   waste tires inside the reactor, then close the reactor loading door, make it sealed fully

 

Then   start  the fire, heating at the heating chamber with coal or firewood, or natural gas, oil. When the temperature rises up to 220 degrees, there will be oil gas coming out through the oil gas opening from the reactor. The oil gas comes into the oil seprator. The heavy oil (thick oil with some residule) will come down and flows into the heavy oil tank. While the other light oil gas will comes automatically into the water cooling system, and be cooled down into liquid. Then the oil flows into the oil tank. So we

Third there will be little oil gas, the chemical name is generally C1-C4, or C2C4, they can't be cooled in normal way. So this gas will be recycled back to the heating chamber as fuel to heat the reactor. We named this gas as waste gas.

So at the first beginning of heating, you use coal or firewood to heat the reactor, then during 220-280degrees, using waste gas to heat the reactor.

In average, per ton raw material, the fuel cost is 60kg for heating. We take the coal or firewood as example, LN-2200-6000, 5 tons tires loading, then it costs 300kg coal or firewood.

And elctricity is less. Because this pyrolysis machine, the main power is the heating fuel costs. There is one speed reducer to let the reactor rotating so that it can be heated evenly. If not the bottom part which is heated long time will break soon. This speed reducer is 3kw. While there is another big electric part, the draught fan for the smoke processing. It pulls the smoke from the heating chamber (when burning coal or firewood, the black smoke) to the dedusting system to make smoke clean. This draught fan is 4.5kw. Other is one oil pump and a water pumo, it is 1.5kw, not use always.

So the total electricity costs, max is 10kw. LN-2200-6000, one batch, the working process is 6-8hours.

One set machine needs at most 4 workers. And the water is used circlely, use little.

So you can see, the main investment is on the machine and your raw material, tires or plastics.

The last output:

Oil: 45%-50% if pure steel tyres

       35% if bike tyres

       15%-65% if plastic ( PE.PP is good, PVC. Is not good)

Steel: 10%

Carbon black: 35%

Heavy oil: 10% got heavy oil and light oil. During 220-280degrees, there will be large quantity of oil coming out

Pyrolysis tyre machine configuration

 

1. Pyrolysis reactor,

 

2. The cover

 

3. Sub-air package (good oil and heavy oil separator)

 

4. Oil gas cooling system, vertical tubes cooling has 2 or 4condensers

 

Or a big pool with 22 coiled pipes, four damper tanks, cooling tower30MT/H

 

5. Light oil tank

 

6. Heavy oil tank

 

7. Water sealing tank (safety system)

 

8. Gas combustion system (including the air blower, gas guns), etc

 

9. Dedusting system: sulfur removal system with spraying head desulphurization

 

10. Draft fan

 

11. The speed reducer

 

12.The electric control cabinet

 

13. The heating chamber and burners

 

14. The Magnetic rings

 

15. Waste gas collecting system

 

16. Chimney

 

17. Water pump

 

18. Oil pump

 

19 carbon black discharge machine

 

20 carbon black cover

 

The usage of final production:

 

1. Fuel oil from waste tire are used in below industries

 

A. power plant factory

 

B .glass factory

 

C. cement factory

 

 

 

2. Carbon black from waste tire are used in below industries

 

A. electric cable jacketing

 

B. conveyor belt

 

C. hose and doormat

 

D. black nylon bag

 

E. rubber additives

  We are responsible for equipment manufacturing; our workers will guide installation and debugging.

 

 

Second, when equipment installation finish , we entrust technical personnel to assist the buyer's how to use the machine, and train the staff the production technology, so as to facilitate the buyer to staff production skills.

 

 

 

Third, equipment (including accessories) (human factors and wear parts, except one year guarantee) all non-standard parts can enjoy one year warranty; if buyer operate the machine according to the catalogue which is broken we should be unconditional to repair or change the spares parts.

 

 

 

Fourth, we provide free catalyst formula for the buyer.

 

 

 

 

 

 

Payment terms:

 

 

 

1)    If FOB , First pay 30% as the deposit (2)Seconded pay 70% when delivery

 

 

 

2)    Delivery time: 25 days

 

 

 

Warranty time: one year.     Long-life maintenance

 

 

 

Tel:86-370-3337890   Nancy Wang

   Please feel free to contact me, Thank you !