Ads by Google
plastic recycling equipment 1)Overview of pyrolysis plant
The two keys of pyrolysis plant are reactor and cooling system.
Reactor directly decides the machine's safety and service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency.
For cooling systems, there are two steps. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield.
2)Main features :
Safety:
1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.
2. Professional heating treatment and x-ray detection chamber are especially for welding.
3. Vacuum system will prevent oil gas from going back to reactor and causing accident.
4. Professional thermometer, pressure gauge and safety valve.
5.It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.
Environment friendly:
1.Well water dedusting system can avoid black smoke.
2.The exhaust gas will be recycled for heating reactor, no gas pollution
3.Every junction of the reactor is in good sealing situation with professional sealing material.
Long service life:
1.Material: Q245R special steel plate ,thickness 14mm.
2. Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.
3. The service life of the reactor will be 8 -10 years
Energy saving:
1. Well sealing for heating system , no gas leak and saving fuel.
2. The exhaust gas will be recycled for reactor heating
plastic recycling equipment Working process:
1.Waste plastic refining flow: Plastic separation—automatic feed---catalytis cracking---oil-water separation---cooling liquid---crude oil----flammable gas recovery---flammable gas combustion----desufuration and dust removal
2.Waste tires refiningflow: Tire broken---automatic feed---catalytic cracking---oil-water separation---cooling liquid---carbon black emission---carbon black processing---crude oil---flammable gas recovery---fammable gas combustion---desulfuration removal
plastic recycling equipment DETAILED DESCRIPTION:1>Security: our equipments have anti-blocking device and have pressure gauges,alarms,safety valves and vacuum machine.2>energy conservation: recycling of exaust gas and science fire channel design can save energy and thereby reducing costs.3>long life:hot-blast stove is long life,but not energy-saving,its consumption of energy is much greater than the repair costs of furnace.direct fired reactor is energy-saving but short life.it is a contradiction.we resolved this conflict by thickening steel plate reactor of fire approach part which oxidized extremely,so we generally use the 14mm,16mm,18mm,20mm thickness of steel plate,or12mm stainless steel plate,other slow oxidation parts use 12mm thickness plate(20G),not noly energy,but long life.4>high degree of automation: the adance device,with a small forklift,conveyor and automatic feeder.5>guarantee with after sales service:we has Christian background,love is the heart of our culture.selling devices not for selling only,but to help you approach to success.quality and service is our commitment and responsibility.your success is our aim.we have a good reputation in the industry.6>low cost:all costs are low because of being located at the suburbs.advanced and complete processing equipments,almost no external processing and customer interests oriented business philosoghy,it stands to reason that the price is low
plastic recycling equipment
Items | Contents | |||
1 | Equipment type | XD-06 | XD-08 | XD-10 |
2 | Raw material | tires/Plastic/rubber | tires/Plastic/rubbrt | tires/Plastic/rubber |
3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton |
5 | Oil yield | 2.7~3 ton | 3.6~4 ton | 4.5~5 ton |
6 | Operating pressure | Normal | Normal | Normal |
7 | Material of reactor | Q345R | Q345R | Q345R |
8 | Thickness of reactor | 14mm/16mm | 14mm/16mm | 14mm/16mm |
9 | Rotate speed of reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
10 | Total power | 12KW | 12KW | 12KW |
11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
12 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
13 | Noise | ≤85 | ≤85 | ≤85 |
14 | Size of Reactor(D×L) | 2000×6000 | 2200×6600 | 2600×6600 |
15 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
16 | Delivery time | 20days | 20days | 20days |
17 | Weight | 18~22T | 20~25T | 25~30T |
plastic recycling equipment >> The advantages of the Pyrolysis Process
• The ability to recover valuable product and/or energy from wastes
• The process is 'greener with high technology solutions
• The ability to reduce and eliminate deposal of scrap tires in landfills.
• Helps to meet the country’s recycling philosophy and targets.
• Reduces greenhouse gas production - helps meet Kyoto Protocol targets.
Recovered valuable materials:
Raw material | Big tyres | Car tyres | Bicycles & motorcycle tyres |
Oil yield | 45%-50% | 40% | 30%-35% |
Steel wire | 15%-20% | 10%-15% | 5%-10% |
Carbon black | 30% | 45% | 45% |
Waste gas | 5%-10% | 5%-10% | 5%-10% |
* The specific rate subjects to the raw materials used. Please contact us for details. | |||
plastic recycling equipment
Each set of the Scrap plastic recycling plants are composed by nine parts
a. main engine horizontal type revolving split processor
b.Defulfrization deduster
c. Feeding-in system
d. Dedusting System
e. Condenser system
f. Storage oil System
g. fuel gas heating system (waste gas processing system)
h. Carbon black slag system
i. Flue dust removal system