Tyre pyrolysis plant 1.Save power 2.High quality 3.High output

Tyre pyrolysis plant:

  

1. The Perfect Solution (Pyrolysis Process) of   Tyre pyrolysis plant:

 

Pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial Pyrolysis is a process to treat the rubber and industrial plastic wastage as well.

 

As a result of pyrolysis of wastage tyres one obtains,

FUEL OIL (45% to 50%) of     Tyre pyrolysis plant

The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 45% to 50% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.

CARBON BLACK (30% to 35%) of    Tyre pyrolysis plant

Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% of the total amount of scrap tyres recycled in the system. 

 

Carbon black produced by Pyrolysis process (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed;

 

§  Electric cable jacketing

§  Conveyor band

§  Carrier Bands

§  Black nylon bag, Plastic pipes

§  Rubber additive

§  Automotive spare parts

§  Black colorant in rubber materials

§  Industrial rubber products

 

STEEL WIRE (10% to 15%)

 

 Tyres contain steel wires and the amount range of 10% to 15% of the total tyre wastage

 

GAS (5% to 8%)

 

Non-Condensable gases arise during the pyrolysis process.

 

2. Technical Detail of   Tyre pyrolysis plant :

 

Ø  This is a batch process system.

 

Ø  The wastage tyres are fed into the reactor vessel and heated under controlled conditions of temperature and pressure.

 

Ø  The process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases.

 

Ø  These vaporized gases are passed through heat exchanges, where in the furnace oil is condensed into liquid form.

 

Ø  During the process, carbon black and steel are also generated.

 

Ø  The heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process.

 

Ø  These systems can be operated 24/365.

 

3. Project Planning & Implementation (For the 5 and 10 ton/day capacity):

Construction Shed	Approx. 4000 Sq. ft.
Water Required.	100 Liters per day
Power Requirement	40 Hp.
Manpower: Worker	7 Labours.
Technical	2 Person
Manager	1

 

4. Features of the  tire oil recycling machine :

100% wastage tyre recycling is achieved (No churn left after the process)No chemical ingredients are used in process (environment friendly)During and after the process; no soil, water or air pollution is observed.Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand)The most cost-effective wastage tyre recycling technology in the world.Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas.The process can be applied to all rubber based materials.The system creates an alternate source of energy to replace petroleum products and natural gas.System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent. 

5th Generation Waste Tyre Pyrolysis Plant in India