Briquette machine 1.High pressure ball machine 2.stable performance 3.simple operation 4.rugged construction and lon

          High-tech with new design high pressure ball machine from stock               

 

 

Ball Press  Machine also called High Pressure Ball Machine, can be a variety of powder material ( such as magnesia, bauxite, dolomite, iron and so on ) through forcing booster, preload screw precision machining, made of high density ball billet, is widely used in metallurgical, chemical, coal and refractory industry. It after several improvements, especially greatly improved in reducing energy consumption, increasing pressure ball quality and compactness recently.the series pressure ball machine is overall performance has reached international level.

In many years of production Pressure Ball Machine in the course of history, forming machine after generations of transformation of innovation, research and development of a series of ZQXM forming machine. Roller leather using three different material for users to choose.

Functions:

Briquette Machine can be used to suppress the pulverized coal, iron, coal, aluminum, iron, iron oxide, carbon powder, charcoal powder, slag, gypsum, tailings, sewage sludge, kaolin, activated carbon, coke powder and other powder, powder, waste, waste residue, widely used in refractories, metallurgical, chemical, electric factory, energy, transportation, heating and other industries, the pressure ball machine production after the molding material, energy saving and environmental protection, convenient transportation, improve the utilization rate of waste, which has good economic benefit and social benefit. 

Structural principle

This series of machine is the motor via a belt spread reducer; reducer coupling transmitted to the drive shaft by a split gear to ensure that the two roller shaft synchronized (isokinetic reverse) material storage bin, quantitative equipmentevenly into the molding machine hopper, the material units forming pressure from small to big, the roll center connection at molding pressure reaches the maximum value, the material through the line, forming pressure is smaller so quickly materials into the state off the ball, smooth off the ball.

The machine for loose materials, such as powdered coke, iron oxide skin and dust ash, slime, powder metallurgy, sea Kam iron carbon products, such as material effect obviously extraordinary role.

This series of machine requirements for materials:

1,The material granularity should be controlled in the particles should be less than 1mm at 30-40%; 1mm to 2 mm; particles should be in the 30-40%; the maximum particle size should be less than 3mm of the particles should be at about 10%.

2,The moisture should be controlled within 8-15%. (How much of the water into a ball the greatest impact, a little more a little less big difference, absolutely ensure uniform moisture, special attention should be)

3,The materials must not be allowed to have a piece of iron or other high hardness massive debris, so as not to damage the forming roller and the shaft, the use of the department should be in the installation of iron removal part of the process from the preparation.

4,Binder and other additives ( such as sulfur removal agent ) users according to coal and its use in environmental self prepared ( also available through consultation by the supplier )

Main components

The entire unit is divided into four parts

1,Feed section

This series machine using pulverized coal, coke powder, slag, iron oxide skin and dust ash, coal slurry, powder metallurgy materials. Having a certain bulk specific gravity, and the larger the diameter of the forming roll will have a greater bite angle, the greater the pressure generated. Ensure that the material evenly into double roll between dosing is important, there are generally three ways:First,belt feeder feed due to the economical and practical feeding methods became many users of the First.Second, level spiral feeder feed, applies a narrower rolls.Last,preload screw feeder. Dosing purpose is to make the host running smooth and stable load, overload when feeding capacity beyond the host of the finished product, it will cause a host, even forcing the host parking, so good feeding amount of the machine running the master running important condition. Helical pressurized feed of the main advantages is the screw speed can be adjusted to obtain a desired pre-pressure, so that the bulk material to obtain greater compression, while discharging the bulk material a gas.

2,Transmission parts

The main transmission system of: motor -shaped belt - cylindrical gear reducer - open gears - roll.

3,Forming part

Molding part mainly refers to the part of the host, which is the core part of roll, roll blank is divided into: integral forging and casting, the casting of small density, structure of rough, but more economical. Forged density is big, solid structure, good wear resistance, long service life, the ball groove and good processing, suitable for many kinds of materials, and reliable operation, the assembly after the replacement repair more convenient, reducing the user repair difficult.

Main Technical Parameters:

 

Type			ZQXM-360	ZQXM-400	ZQXM-500	ZQXM-650	ZQXM-750	ZQXM-850	ZQXM-1250	Directions
Capacity
Output	Per hour		4 T/h	6-8T/h	8-15T/h	18T/h	25 T/h	35 T/h	70 T/h
	Annual output(t)		10thousand	20thousand	30thousand	50thousand	70thousand	100thousand	200thousand
Width of the roll(mm)			250	250	300	330	400	500	650	(65Mn)
Roll diameter(mm)			360	400	500	650	750	850	1250
Power(kw)			7.5	11-15	18.5-22	22-30	55	75	130	According to the material
Speed		18rev/min	15rev/min	13rev/min	13rev/min	13rev/min	10rev/min	10rev/min
Reducer		ZQ350	ZQ400	ZQ500	ZQ650	ZQ750	ZQ850	ZQ1250	Stander Configuration
		ZQ400	ZQ500	ZQ650	ZQ750				Strenghten Configuration
Pressure		Wedge constant pressure	Wedge constant pressure	Wedge constant pressure	Wedge constant pressure	Wedge constant pressure	Wedge constant pressure	Wedge constant pressure	An Optional
Form
		Spring	Spring	Spring	Spring	Hydraulic	Hydraulic	Hydraulic
				Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic
Roll		65Mn	65Mn	65Mn	65Mn	65Mn	65Mn	65Mn	Mold	An Optional
Material
				9cr2Mn	9cr2Mn	9cr2Mn	9cr2Mn	9cr2Mn	Forging
		Alloysteel	Alloy steel	Alloy steel	Alloy steel	Alloy steel	Alloy steel	Alloy steel	Die-casting
Struture		Double roll single pressure	Double roll single pressure	Double roll single pressure	Double roll single pressure	Double roll single pressure	Double roll single pressure	Double roll single pressure	An Optional
		Four roll Double pressure	Four roll Double pressure	Four roll Double pressure	Four roll Double pressure	Four roll Double pressure	Four roll Double pressure	Four roll Double pressure
Spindle		1316×4	1316×4	3622×4	3624×4	2097732×4	2097732×4	2097732×4
Spindle		Dia95mm	Dia110mm	Dia135mm	Dia165mm	Dia220mm	Dia240mm	Dia260mm
		45#steel	45#steel	Forgings	Forgings	Forgings	Forgings	Forgings
Spherical size		User-defined	User-defined	User-defined	User-defined	User-defined	User-defind	User-defined	generally
									30-60mm

Briquettes Machine process flow diagram

 

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