1. Why choose EbyTon for ABS vacuum forming plastic part service?
A. Proficient skills and profound knowledge in dealling with thick gauge plastic sheet vacuum forming, up to 12mm;
B. Competitively pricing, because of self-supply of vacuum forming material: plastic sheets;
C. Seamlessly cooperation with customers to ensure exact fulfillment of all specification.
D. Complete ABS vacuum forming plastic part solution: from preliminary project design support, material production to tooling design, making and vacuum formed products manufacturing
E. All types of vacuum forming material available: ABS, HIPS, ABS/PMMA, etc. textured, smooth, gloss or matt, fire-retarded or UV resisted
2. ABS vacuum forming plastic part process at Honyien:
1. Extruding plastic sheet: | ABS, HIPS, PP, PE, PC, PETG, PMMA resin granules are extruded or co-extruded into thermoplastic sheet--textured, smooth, gloss or matt, fire-retarded or UV resisted |
2. Thermoformed to shape: | After being heated, the plastic sheet is stretched onto or into a mould, and held against the mold by applying vacuum between the mould surface and the sheet to form desired shapes. |
3. Cooling to maintain shape: | Once formed the plastic need to cool before being released from the mould. To speed up the cooling cycle, fans are fitted and activated once the plastic part is formed. |
4. Making large product: | Our machine could be restructured to make larger ABS thermoformed plastic part. |
5. Trimming edges: | Extra material is firstly trimmed before more accurate processing. Sawing is often used in this stages. Polishing is made additioanlly to smoothen the edges. |
6. Drilling holes: | Drilling oftens follow the trimming. Other post forming processes include decoration, printing, strengthening, reinforcing and assembly. |
7. CNC Processing: | For more accurate and faster speed post ABS thermoformed plastic part processing, CNC is often used. The machine is computer programmed to select the correct cutting tools and angle to suit each cutting area. |
8. Examination and checking: | Before packaging, all our ABS thermoformed plastic parts will be carefully checked in terms of dimensions, surface finish, stenghth, colour requirements and so on. |
9. Cleansing and Packaging | All ABS vacuum forming plastic parts are cleaned before packaging. Products are wrapped with plastic film to prevent scratches and cartoon boxs are used or other methods are applied as required. |