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COIL NAIL COLLATOR
Usage and Features
This coil nail collator is a special kind of automatic welding equipment. Combined the advantages of world first-rate products with various feedback from users and long-term troubleshooting accumulation, so far the machines have been improved and upgraded to the 3rd generation with continuous introduction of the latest technology in automatic control system.
Under regular vibrations, the disordered wire nails/roofing nails put in the vibrating feeder are guided to line up along the spiral passage against the wall of feeder and to get through a long downward groove to welding wheels, where two copper-plated wires are welded with the nails at a certain angle, 15°to 16°, then the welded nails are coiled to a fixed length as per the counter to cut off, forming a coil shape with flat top or cone top.
Technical Specifications
A. Model: CNC-N3
Model | CNC – N3 | Applicable nail types | Common wire nails with smooth, annular, twisted shank |
Applicable nail sizes | Capacity | Electronic control system | PLC Model: CPM2AH-60CDR-A (OMRON, Japan) + MPT terminal connection |
Dia. x Length: Ø1.8-2.5mm/25-75mm Ø2.7-4.0mm / 75-100mm | Welding speed: at 1250 – 2000 pcs/min at 800 – 1800 pcs/min | Touch Screen Model:TP110VT, size: 10.4” or digital display screen | |
Coil spec. : - Angle - Nails per coil - Welding wires | 15°- 16° 200 – 400 copper coated steel wire | VF inverter Model:S1100-2T-0.75KW SANCH, 1-phase, 220V | |
Applicable power supply | AC 380V, 50Hz, 3-phase (others available upon request, like: 220V, 60Hz, 3-phase) | MCU for welding process, Model: AT89C52 (ATMEL, USA) | |
Welding power supply | DC 290 – 330V | Compressed air | ≥ 0.4 – 0.8Mpa |
Welding current | 1000 – 2000A (secondary side) | Cooling water | Pressure required: 0.1 – 0.2Mpa |
Rated power | 8KW | Net Weight | Approx. 1500kgs |
Max. power | 20KW | Dimensions | 2350 x 900 x 2000mm (S) 2650 x 900 x 2000mm (L) |
B. Model: CNC-RN
Model | CNC - RN | Applicable nail types | Roofing nails with smooth shank or annular, twisted shank |
Applicable nail sizes | Capacity | Electronic control system | PLC Model: CPM2AH-60CDR-A (OMRON, Japan) + MPT terminal connection |
Dia. x Length: Ø2.1- 3.05mm/19-75mm | Welding speed: at 1250 – 2000 pcs/min | Touch Screen Model: MT510, size: 10.4” (WEINVIEW, Taiwan) or digital display screen | |
Coil spec. : - Angle - Nails per coil - Welding wires | 16° 200 – 400 copper coated steel wire | VF inverter Model: 3G3JV-AB007 (OMRON, Japan) | |
Applicable power supply | AC 380V, 50Hz, 3-phase (others available upon request, like: 220V, 60Hz, 3-phase) | MCU for welding process, Model: AT89C52 (ATMEL, USA) | |
Welding power supply | DC 290 – 330V | Compressed air | ≥ 0.4 – 0.8Mpa |
Welding current | 1000 – 2000A (secondary side) | Cooling water | Pressure required: 0.1 – 0.2Mpa |
Rated power | 8KW | Net Weight | Approx. 1500kgs |
Max. power | 20KW | Dimensions | 2350 x 900 x 2000mm (S) 2650 x 900 x 2000mm (L) |
Coil Nail Collator