CNC ultra-high pressure cutting is to use intensifier pump to pressurize normal tap water to 100-300Mpa in a split second. Then convert water pressure to dynamic energy through diamond orifice mount assembly. This creates a very high velocity beam of waterjet to generate high speed friction to make cutting. itis suitable for cutting almost all the materials, such as glass, marble, metal,rubber and wood , and many advantages of it will be greatly found during different materials cutting.
Components of the whole set of machine are as follows:
1. Cutting table: bridge style, Z-axis journey is 150mm, Three-axis control, Auto zero positioning, drives and motors are from Japan, ball screw from Spain and linear guide from America.
2, Intensifier pump: Type of pressurization is hydraulic, Type of shift is electronic, maintenance free accumulator whose capability is 1.3L using American technology, Intensifier is from America.
3. CNC controller: EVOC brand Industrial Personal Computer and 19BENQ LCD, specialized water cutting software, Omron brand PLC instead of relay,
Windows XP based.
4.Accessories: spare parts and deionization system.
5.New products:
4-axis cutting head, 5-axis cutting head and auto abrasive feeder.
Common used models and their technical data are as follows:
APW38037Z- 09A××××BA bridge style cutting table series | ||||||||
Table model | 1520BA | 1525BA | 1530BA | 2015BA | 2515BA | 3015BA | ||
Cutting area | 1.5m×2m | 1.5m×2.5m | 1.5m×3.0m | 2.0m×1.5m | 2.5m×1.5m | 3.0m×1.5m | ||
Max moving speed | 6000mm/min | 6000mm/min | 6000mm/min | 6000mm/min | 6000mm/min | 6000mm/min | ||
Way of drive | AC servo | AC servo | AC servo | AC servo | AC servo | AC servo | ||
Control accuracy | ±0.01 | ±0.01 | ±0.01 | ±0.01 | ±0.01 | ±0.01 | ||
Cutting accuracy | ±0.1~±0.2 | ±0.1~±0.2 | ±0.1~±0.2 | ±0.1~±0.2 | ±0.1~±0.2 | ±0.1~±0.2 | ||
Pump model | APW38037Z | APW38037Z | APW38037Z | APW38037Z | APW38037Z | APW38037Z | ||
Max working pressure | 380Mpa | 380Mpa | 380Mpa | 380Mpa | 380Mpa | 380Mpa | ||
Continuous operating pressure | 330MPa | 330MPa | 330MPa | 330MPa | 330MPa | 330MPa | ||
Power requirement | 37KW 380V/50HZ | 37KW 380V/50HZ | 37KW 380V/50HZ | 37KW 380V/50HZ | 37KW 380V/50HZ | 37KW 380V/50HZ | ||
Max. oil discharge | 90 L/min | 90 L/min | 90 L/min | 90 L/min | 90 L/min | 90 L/min | ||
Max. water discharge | 3.7L/min | 3.7L/min | 3.7L/min | 3.7L/min | 3.7L/min | 3.7L/min | ||
Max. diameter of orifice | 0.3mm | 0.3mm | 0.3mm | 0.3mm | 0.3mm | 0.3mm |
6. Applications
This machine can be used in many materials and products cutting and has many advantages than other cutting methord, no heat,narrow kerf,good edge finish,high accuracy.
The application is blew:
metal products cutting
marble products cutting
glass products cutting
and granite, stone, steel, rubber, aluminium,plastic and other materials cutting.
7.Cutting speed
The cutting speed depends on the thickness of material, the thicker the slower.The following is the reference cutting speed of different material with different thickness.
Material | Thickness(mm) | Cutting Speed of 300MPa pump working pressure is 260MPa(mm/min) | Cutting Speed of 380MPa pump working pressure is 330MPa (mm/min) |
Marble | 20 | 300 | 380 |
30 | 200 | 300 | |
Granite | 20 | 250 | 330 |
30 | 150 | 200 | |
Glass Brick | 12 | 800 | 960 |
Glass | 5 | 1200 | 1500 |
10 | 500 | 600 | |
20 | 350 | 420 | |
Glue Chipped Glass | 10 | 450 | 540 |
Sponge | 50 | 5000 | 6000 |
Foam | 50 | 5000 | 6000 |
Wood | 10 | 1000 | 1200 |
50 | 200 | 240 | |
Steel | 2 | 600 | 720 |
4 | 400 | 500 | |
6 | 300 | 420 | |
8 | 200 | 300 | |
10 | 120 | 200 | |
15 | 75 | 120 | |
20 | 30 | 50 | |
60 | 12 | 20 | |
Laminates | 10 | 1500 | 1800 |
Aluminum | 5 | 350 | 500 |
Copper | 5 | 350 | 420 |
Glass Fibre Reinforced plastic | 2 | 1200 | 1500 |
Cutting samples
CNC ultra-high pressure waterjet stone cutting machine