Create high-value high-power LR03 alkaline battery production line

Maximum production capability of a single unit is 680 pcs/min;The production capability of the production line is more than 400 pcs /min.;The total power of the production line is 35KW;The length of the production line is 45m;The max width of the production line is 3.6m.

Anode loop forming unit Structurally compact, unique in design, multiple stations, dual tracks, characterized by high-speed, high accuracy and high reliability etc.

Steel can conveyer unitConvenient delivery and accurate reversal mechanisms are adopted; the equipment has a high reliability, the adjustment rate of shell polarity and detection rate of deformed shell reach up to 100%, reducing labor force cost.

Anode loop embedding unitThe triple-anode loop is embedded vertically, with a built-in dust absorption inlet, characterized by compact embedding, effective prevention from crashing, loop missing and dust pollution etc.

Repressing and ruling unitAnode repressing is adopted to make the contact between loops and between shells and loops more compact, to reduce the inner resistance of batteries, and improve high-current discharge performance; automatic loop-missing detection is set in the equipment.

Sealing coating unitHigh-accuracy unidirectional valve, the whole equipment is compact in structure, and is characterized by highly accurate measurement and even coating.

Separator forming and embedding unitThe structure of separator forming-embedding integration is adopted to improve the automation degree of the equipment, and avoid secondary pollution during the production; new sealing and ironing technique is adopted, preventing ineligible sealing and ironing at the bottom of the separator from causing defects such as perforation etc.

Electrolyte injecting unitMechanically driven piston pump and mechanical injection mechanism are adopted to effectively adjust the irrigation speed and volume of the electrolyte, and greatly improve the measurement accuracy of the equipment and production operation capability.

Liquid absorbing unitMulti-layer absorption structure is adopted to overcome the defect of large area occupancy brought by single-layer flat structure, especially applicable to equipment with greater production capabilities.

Electrolyte vacuum liquid absorbing unitUniquely designed and technically advanced electrolyte vacuum absorption device is adopted to add to the volume of electrolyte absorption, increase absorption speed, improve battery performance, especially high-current performance, and raise the complete-machine production capability of the production line.

Calamine cream injecting unitMechanically driven piston pump and mechanical injection mechanism are adopted to effectively adjust the irrigation speed and volume of the calamine cream, and greatly improve the measurement accuracy of the equipment and production operation capability.

Sealing forming unitNeat appearance, reasonable structure design, stable and reliable, and high forming consistency.

Battery automatic embedding tray unitUse servo motors, so the battery locates accurately.

Electrical control systemAdvanced PLC automatic control technique is adopted, characterized by high response speed, and high operating accuracy etc.

Operating interfaceLarge-screen HC interface control system is adopted, which can real-time and dynamically access the operating information of the production line, and is characterized by simple operation, definite malfunction symptom and convenient maintenance etc., effectively improving production efficiency.