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Model:XY4-15
For Brick Factory:
Main Features:
1,Integrated with machine pressure,electric pressure and hydraulic pressure,automatic cycle operation working interlock in every program,automatic pressure distribution.
2,Imported control system,PLC computer and terminal display.
3,Fault diagnosis display,and reserve remote control port to realize remote technical support and maintenance
4,All motor using scientific and reasonable section start,effective energy saving,reduce power consumption.
Technical parameters:
Max.overall dimension : | 14*4*2.5m(including blender installed) |
Weight: | 6.5T |
Power: | 22.25KW section start(operating power around 15KW) |
Moulding cycle: | 14-17 seconds/cycle |
Vibration Frequency: | 3600-4500 cycle/min. |
Rated pressure: | 20Mpa |
Vibration Force: | 3800-4500Kn |
Belt Conveyor: | 8m |
Raw M. Consumption/day: | 110T |
Water Consumption/day: | 15-18% of raw material weight |
Main vibration form: | Platform vibration |
Pallet size: | 850*550*20mm,corner: R55 |
Mould size: | Can be customized |
Component of production line : | 1,transmission belt 2,host machine 3,sending/receiving machine 4,hydraulic station 5,PC controller 6,converter (to protect the motors) 7,stacker crane 8,brick trolley 9,hydraulic truck 10,tool box |
Product specifications and production :
Product Type | Sizes | Pcs/mould | Pcs/8hrs |
Hollow Brick | 390*190*190mm | 4 pcs/mould | 5800 pcs/8hrs |
Multi-hole Brick | 240*115*(90~110)mm | 12 pcs/mould | 17000 pcs/8hrs |
240*180*(90~110)mm | 8 pcs/mould | 12000 pcs/8hrs | |
180*115*(90~110)mm | 16 pcs/mould | 23000 pcs/8hrs | |
Solid Brick | 240*115*53mm | 24 pcs/mould | 35000 pcs/8hrs |
250*250*50mm | 6 pcs/mould | 8600 pcs/8hrs | |
200*100*60mm | 14 pcs/mould | 20000 pcs/8hrs |
Specifications:
High pressure and compactness, Automatic stable operation,Hydraulic device , Energy conservation and environmental protection.
Production Flow Chart:
For Smelting factory:
The contrast with traditional equipment and XinYi professional equipment.
The traditional manufacturing process
1.Waste of resources,increased company operating cost.
2.The traditional production can not reach the required pressure standard of blast furnace ,cause to ashes dust increase.
3.Low working efficiency,high manpower needed .
Professional manufacturing can realize energy conservation and high efficiency operation .
1. Through the practice and test,XinYi machine according to the raw material condition,add a small mount of cement or other viscous material to produce,and reach the requirements of blast furnace,each specification better be 140*110*115mm,pressure better be 24.19kg/cm².
2.Because of the high strengh of materials,make ventilate inside to improve the efficiency of the blast furnace bed, decrease the cost of smelting.
3.Reducing staff cost, and working place demand is not strict.
Product | Traditional disk machine | Model:XY4-15 | Model:XY8-15 |
Production Efficiency (per 8 hrs) | 1800pcs/hrs 40t/8hrs | 3600pcs/hrs Size:140*110*115mm 80t/8hrs | 5760pcs/hrs Size:140*110*115mm 180t/8hrs |
Machine Function | Manual operation , fragile,high failure rate , Increase the maintenance cost . Usable range :Small factory | High pressure, High compactness, Automatic stable operation, Usable range : Small and medium-sized factories | High pressure , High compactness, Automatic stable operation , Usable range : Large and medium-sized factories |
Energy saving | High power motor , Waste electricity | Hydraulic device , Section start , Energy conservation and environmental protection | Hydraulic device,Section start , Energy conservation and environmental protection |