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Detailed Product Description
1. Plastic vacuum formed auto part accessories.
2. Custom design, OEM service.
3 Material ABS.
What’s thermoforming process?
The thermoforming process utilizes vacuum and atmospheric pressure to form heated thermoplastic sheets. The sheet is heated to the correct forming temperature and is then transferred to the vacuum forming mold. Any entrapped air between the hot plastic sheet and the mold is removed to create a vacuum that holds the sheet against the mold surface. After the sheet has cooled and been de-molded, it is ready for any trimming and or secondary operations that are necessary to produce the final product.
Forming Techniques Utilizing Vacuum-Form Processing
DrapePlug AssistSnap-BackBillow Plug AssistAir Assist
Lijiu Plastics utilizes all of the different forming techniques to produce the best possible parts for your application. Lijiu Plastics can provide complete consultation on the best process for your application.
The tooling required for vacuum forming is typically inexpensive and can be produced from urethane tooling board for prototype runs, high temperature epoxy for short to medium production runs and from aluminum for high quantity production runs.
Lijiu Plastic’s capabilities
Lijiu Plastics Corp is constantly striving to provide our customers with the very best products and service.
Vacuum forming Technology. Sheet fed/heavy guage thermoforming process. Pressure forming technology.Distortion forming, silk screen printing+vacuum forming.CNC router trimming. Post processing include silk screen, spray painting, heat bending, blowing mold, etc.Software. We use Solid Works three dimensional solid modeling CAD program for part and assembly design as well as mold design.Lijiu Plastic's Thermoforming Process |
Lijiu Plastics is a high quality provider of products and services. The products that we provide are custom formed parts that by nature vary from simple to complex and from a single part to a multi part assembly. The process by which your project comes to life is outlined below. Initial Project Review The first step in any thermoforming project is to determine if thermoforming is the right process for your application. Information Gathering The information that is gathered here helps to determine the extent of your project and your design intent. This information will determine which forming process to use, what type of tooling to use and which material is best suited to meet the required properties of your finished part. Material Selection Lijiu Plastics works together with custom plastic sheet extruders to provide our customers with the right material to meet your specifications. Quote After determining that the project is right for the process and gathering all the pertinent information, we will generate a quote for your approval. Part Design Part Design: We can work from existing parts, sketches, drawings, CAD files, or solid models. Our experienced design personnel can assist you throughout the design stage. Tooling Lijiu Plastics uses Solid Works solid modeling program to design the forming molds. We do in house tooling for prototype molds and epoxy tooling. Aluminum molds are outsourced to the appropriate mold makers. Forming Process Once the mold is built, a first article part is formed. Then a CNC trim path file is generated and the first article part is trimmed on one of our CNC routers. This first article part is inspected for dimensional accuracy, form, function, fit and overall appearance. Upon customer approval, a production run can then begin. Part Trimming Lijiu Plastics uses CNC routers to trim most our formed parts. Assembly and Secondary Operations Lijiu Plastics secondary and assembly operations include ultra sonic spot welding, bonding, gluing, fastening, decorating, labeling, bar coding and painting. Inspection and Quality Control Quality control begins when the material for your project arrives and continues thru the forming process, trim process, assembly and packaging. Material and parts are inspected throughout the manufacturing process. Golden Plastics can customize an individual part specific inspection routine with documentation per your needs. Delivery Once the parts are complete, they are packaged for delivery. Local deliveries are usually made in one of our trucks. “Just in Time” delivery service is also available. |
Plastic ABS vacuum formed auto accessories