Ads by Google
Capacity | ||
| Description | Litres | |
| Transmission fluid | 1,2 | |
| Oil level | 0 - 5 mm below lower edge of check bore | |
| Engine | 1st gear | 2nd gear | 3rd gear | 4th gear | 5th gear | Reverse gear |
| 2,0 DOHC 8V | 3,89 | 2,08 | 1,34 | 1,00 | 0,82 | 3,51 |
| 2,0 DOHC 16V | 3,61 | 2,08 | 1,44 | 1,00 | 0,83 | 3,26 |
| 2,3 DOHC 16V | 3,61 | 2,08 | 1,44 | 1,00 | 0,83 | 3,26 |
| MY to '97 | ||||||
| 2,3 DOHC 16V | 3,61 | 2,08 | 1,36 | 1,00 | 0,76 | 3,26 |
| MY '98 on | ||||||
| 2,5l TCI Diesel | 3,61 | 2,08 | 1,36 | 1,00 | 0,76 | 3,26 |
| Torques | ||
| General | Nm | lbf.ft |
| Engine undershield to front axle crossmember | 19 | 14 |
| Rear axle transverse brace | 49 | 36 |
| Front axle transverse brace | 80 | 59 |
| Coolant expansion tank (2,5 TCI) | 5 | 4 |
| Exhaust | Nm | lbf.ft |
| Exhaust manifold heat shield (2,0 DOHC 8V) | 7 | 5 |
| Catalytic converter to exhaust manifold (2,0 DOHC 8V) | 41 | 30 |
| Front exhaust pipe to turbocharger (2,5 TCI) | 45 | 33 |
| Catalytic converter to exhaust mounting bracket | 47 | 35 |
| Exhaust mounting bracket to transmission | 44 | 32 |
| Exhaust mounting bracket to transmission crossmember | 47 | 35 |
| Front to rear part of exhaust system | 47 | 35 |
| Turbocharger heat shield (2,5 TCI) | 10 | 7 |
| Turbocharger heat shield (2,5 TCI) | 12 | 9 |
| Clutch | Nm | lbf.ft |
| Clutch pressure plate to flywheel | 30 | 22 |
| Slave cylinder (complete with release bearing) | 10 | 7 |
| Bolt for hydraulic clutch pipe (2,5 TCI) | 44 | 32 |
| Master cylinder | 10 | 7 |
| Pressure pipe to master cylinder | 14 | 10 |
| Bleed nipple | 14 | 10 |
| Driveshaft | Nm | lbf.ft |
| Driveshaft to rear axle vibration damper | 66 | 49 |
| Driveshaft centre bearing to floor assembly | 21 | 15 |
| Driveshaft to transmission | 78 | 58 |
| Remove/install transmission | Nm | lbf.ft |
| Starter motor (2,0 DOHC 8V) | 44 | 32 |
| Starter motor and heat shield to transmission intermediate flange (2,5 TCI) | ||
| 35 | 26 | |
| Heat shield bracket to starter motor (2,5 TCI) | 12 | 9 |
| Engine/transmission flange bolts | 44 | 32 |
| Transmission mounting bracket bolts (2,5 TCI) | 44 | 32 |
| Adaptor plate to transmission | 11 | 8 |
| Gearshift support bracket to transmission | 11 | 8 |
| Oil dipstick bracket | 10 | 7 |
| Transmission crossmember to floor assembly | 36 | 27 |
| Transmission crossmember to transmission | 62 | 46 |
| Dismantle/assemble transmission | Nm | lbf.ft |
| Mainshaft ball bearing retaining bolts | 24 | 18 |
| Gearshift gate to transmission housing | 10 | 7 |
| Front transmission housing to rear transmission housing | 24 | 18 |
| Reverse gear idler shaft to transmission housing | 32 | 24 |
| Reversing light switch | 33 | 24 |
| Locking plate locking screw to transmission housing | 14 | 10 |
| Threaded plug of selector shaft detent mechanism | 24 | 18 |
| Drive flange to mainshaft (nut can only be used once) | 200 | 148 |
| Input shaft guide sleeve | 250 | 184 |
| Countershaft bearing housing, stage 1 | 30 | 22 |
| Countershaft bearing housing, stage 2 (loosen) | -80ø | -80ø |
| Countershaft bearing housing, stage 3 (tighten) | 20ø | 20ø |
| Countershaft bearing housing, minimum | 6 | 4 |
| Fixture of locking plate for bearing housing | 25 | 18 |
| Oil drain and filler plugs |
MT75 Transmission