USE: This product was developed on the imported equipment in 1992 and had been placed on the list of the Sin-tech Spark Project

BG-E SERIES

HIGH-EFFICIENCY FILM COATING MACHINE

This product was developed on the imported equipment in 1992 and had been placed on the list of the Sin-tech Spark Project of Zhejiang. In 1995, this product passed the provincial level technical appraisal of new products, was awarded the Wenzhou Scientific and Technological Improvement. Award and also recommended as the Brand -new and Quality High-tech Product of Zhejiang and National New Product of 1995. In July 2002,it passed GMP appraisal by State Economy & Trade Committee and the certification of EU . Until now it has been exported to such regions as Europe, Australia, South America, Middle East, Middle Asia, south Asia and Southeast Asia, etc. And it can be widely used for coating various tablets, pills and sweets with organic film, water-soluble film and sugar film etc. In such fields as of pharmaceutical, food and biological products etc. And it has such characteristics as good appearance in design, high efficiency, low energy consumption and small floor area, etc.

During the film coating process in the major machine, it shows such feature dust fly off, no syrup splash, operation condition improvement, little cross contamination to tablets, simple coating process, coating time shortening as well as high production efficiency etc. There adopted a new & mini-type computer and a touch screen on which temperature and negative pressure control system are displayed with such functions programmability, automatic adjusting such a majority of process parameters flow, negative pressure, intake, exhaust, temperature, rotational velocity the compile of SOP digitizing, making no difference between various batches products with the same technical parameter. It adds data storage and printing functions with more than 14 program film coating , which are modified at any time in the run. The printing device finished as to the customers' requirement so that the process parameters process flow of each batch of production can be accurately recorded and domestic advanced level. The users may write batch numbers and the codes products on their needs.

Performance and Characteristics:

The coating boiler equipped in the high pressure spray gun, there set a cleaning sprayer at the air exhaust exit and hot air mouth, which can be rotated in automatic and full direction, without dead corner more convenient to clean. (Option)

Select the imported spray gun. It's convenient to operate and easy to master and flexible controlled technological requirement.

The spray gun head requirement must keep in the range of 0.29 Mpa to 0.39 Mpa. Angle and sector can be adjustable , uniform density and particle in spray pressure and 0.4-0.5Mpa in atomization pressure that avoid the dropping leakage and blockage phenomenon of size, uniform atomization and large spray area, practical to adjust flow, free leakage and blockage, angle and sector.

Film coating machine contains the mechanical device of cauldron wrapping little material can coat at least 20~40kg plain pills in 150 type coating machine, regulate through it inherent machinery, make a small mount of medium coat in cauldron and will not cause the wasted of dressing and greatly improve the scope of appliance.

FILTRATION HOT AIR CABINET

Firstly, air inhaled in through the centrifugal fan should be purified up to the 100,000 Level after three times filtration. involving primary filtration, medium filtration and high filtration, then be blown to the drum of main machine through the (steam or electrothermal) .Equipped with a vibration damper. Equipped with primary filtration device in the air inle.

DUST-REMOVAL EXHAUST CABINET

Used for exhausting air out of drum in the major machine (including dust absorption), keeping the working area under negative pressure. Equipped with a vibration damper. The exhaust outlet is equipped with a reflux-proof device. Close the exhaust outlet before stop the machine to prevent the air in the exhaust cabinet from reflux. It is equipped with dust abatemert & filtration by vibration, so the vibration and dust are insulated, the dust is stopped from fly off and the dust abatement is automatically separated, which makes easy.

AGITATING AND HOLDING TANK (Electric-Heating)

Thermal stirring drum adopts electric heating type. It is equipped with pneumatic stirrer which is driven by compressed air, stable rotating speed and stepless speed regulating, medium can be stirred homogeneous. It can be controlled automatically at normal temperature to 80 °C, easy-operating, safe and reliable. All parts are made of stainless steel, inside and outside is mirror polished.

Basic Working Principle:

The tablets in drum make complicated and constant track movement with easy and smooth turn frequent exchanging in a clean and closed drum of the film coating machine. The coating mixed round in the mixing drum are sprayed on tablets through the spray gun at the Inlet un action of the peristaltic pump. Meanwhile under the action of air exhaust and negative pressure 100,000 dean hot air supplied by the air exhaust cabinet is exhausted from the fan at the sieve meshes through tablets. So these coating mediums on the surface of tablets get dry forming a coat of firm, fine and smooth film. The whole process is finished under the control of PLC.

 Main Technical Parameter

Item                       Model		BG600E	BG400E	BG150E	BG80E	BG40E	BG10E	BG5H
Load Capacity		600Kg	400Kg	150Kg	80Kg	40Kg	10Kg	5Kg
Rotation Speed of Coating Pan (R/M)		1~12RPM	1~13RPM	1~16RPM	1~19RPM	1~21RPM	1~25RPM	0~30RPM
Power of Main Machine		5.5Kw	3Kw	2.2Kw	1.5Kw	1.1Kw	0.55Kw	0.37Kw
Diameter of Coating Pan		Φ1580mm	Φ1580mm	Φ1200mm	Φ930mm	Φ750mm	Φ500mm	Φ480mm
Motor of Air Exhaust Cabinet		11Kw	7.5Kw	5.5Kw	3 Kw	2.2Kw	0.75Kw	1.1Kw
Air Exhaust Flow		15450M³/h	10000M³/h	7419M³/h	5268M³/h	3517M³/h	1285M³/h	2500M³/h
Motor Power of Hot Air Cabinet		5.5Kw	2.2Kw	1.5Kw	1.1Kw	0.75Kw	0.37Kw	0.25Kw
Hot Air Flow		7419M³/h	3517M³/h	2356M³/h	1685M³/h	1285M³/h	816M³/h	504M³/h
Weight of Main Machine		1600Kg	1000Kg	850Kg	600Kg	500Kg	200Kg	750Kg
Clean Air	Pressure	≥0.4Mpa	≥0.4Mpa	≥0.4Mpa	≥0.4Mpa	≥0.4Mpa	≥0.4Mpa	≥0.4Mpa
	Air Consumption	2m³/min	1.5m³/min	0.7m³/min	0.35m³/min	0.2m³/min	0.2m³/min	0.2m³/min
Machine dimension (LXWXH)	Main Machine	2050X1940X2360mm	2050X1670X2360m	1570X1260X2030mm	1210X1000X1730mm	1000X800X1900mm	900X620X1800mm	1250X900X1700mm
	Hot Air Cabinet	1600X1100X2350mm	900X800X2260mm	900X800X1935mm	900X800X1935mm	900X800X1935mm	600X530X1600mm
	Air Exhaust Cabinet	1050X1000X2200mm	1050X1050X2000mm	950X950X1950mm	900X820X1850mm	820X720X1750mm

HIGH-EFFICIENCY FILM COATING MACHINE