Honeycomb Coal Briquette Molding Machine 1.Low cost,low noise 2.Good quality 3.Saving energy 4.Multifunction

Part one

Scope

Honeycomb Briquette Machine mainly used for punching diameter 220mm and below the circular honeycomb briquette and circumcircle diameter of 240mm and below the square honeycomb briquet.

By configuring specially designed molds or attachments, and can also be used other pressing and molding of the powder and granular material.

Basic technical parameters

model	Fully enclosed 120	Semi-closed 140	Semi-closed 160	Semi-closed 180	Fully enclosed 220	Semi-closed 220
Productivity (block/min)	60	50	45	45	50	30
Speed   (rev/min)	1440	1440	1440	1440	1440	1440
Powder   (KW)	7.5	7.5	7.5	7.5	11	11
Dia(mm)	Below Ø120	Below Ø140	Below Ø160	Below Ø180	Below Ø220	Below Ø220
Height (mm)	80±5.0	80±5.0	90±5.0	90±5.0	90±5.0	90±5.0
Holes	below16	below19	Below 19	Below 19	Below 19	Below 19
Aperture	ø14-ø16	ø14-ø16	ø14-ø16	ø14-ø16	ø25	ø25
Total weight (T)	1.6	1.8	2.2	3. 0	3.6	3.2
Size :mm	1300×1220×1730	1260×1150×1820	1500×1285×1860	1760×1400×2050	1860×1600×2230	1850×1200×2230

Part two 

The technical parameters of Honeycomb Briquette Machine(common specification)

Note:

1, special specifications, according to user requirements to create.

2, coal specifications label samples:

Dia.220×90×19—20—Depresentation:Outside Dia:Dia.220mm,Height:90mm,19holes,Dia 20mm Cylindrical coal briquettes.

Dia.200×200(square)     150×150(square)

Part three

Lifting and installation

The machine weighs about 3200kg.The wire rope should have sufficient strength, wire rope clamp screws to tighten the parts in contact with the machine should be fitted planks to prevent damage to the parts and paint.Before lifting, you should try hanging confirm solid wire rope and machines flat after the lifting. Pay attention to safety when lifting.

This machinebelongs to stamping equipment, practice has proved that, as long as the site a firm and flat, not to do basic work. If the venue should be soft, irrigate the corresponding thickness and concrete cushion

Structure performance

Honeycomb briquet machine is composed of a main drive overload safety save device, gearbox, a crank connecting rod mechanism, a punch mechanism, a turntable positioned indexing mechanism, feeding mechanism, the sweeping mechanism, coal output and the remaining material returning mechanism, electrical system components

 1,The main drive overload safety protection device:By the shear plate, safety pin, safety pin sets. Flywheel bearing live sets in an axis of rotation of the motor, belt drive, the the internal spline flywheel, safety pin sets, safety pins, scissors disk drives a shaft rotation. When stamping resistance exceeds the limit load of the safety pin, safety pin is cut, the motor, the movement of the flywheel with a shaft quick disconnect to protect the parts will not be damaged.

Reducer using stand for housing:The motor running overload safety protection device to drive through the main drive shaft rotation, the back-end of a shaft driven oil pump eccentric sleeve the central gear lubrication, a shaft the Vice driven two-axis rotation. End loaded more than two-axis projection material echo round, more than expected loopback round loopback agencies work driven by more than expected on the one hand, on the other hand by the spline drive worm rotation. The two axis gear Vice driven three-axis rotation. Triaxial small the large spindle wheel drive wheel rotation. The large wheel on the crank around the center of rotation of the large wheel, crank linkage driven slide down reciprocating motion of the beam (Note: the large wheel spindle taper tight fit between the end face of the big wheel end spindle copper sleeve To maintain a gap of about 1 mm). The pinion gear on the spindle driven by the six-axis rotation, the output briquette.

2,Crank Mechanism:The same phase of the two cranks mounted on the spindle both ends of the large wheel, through a linkage to the slide beam along the double unchanging upper and lower reciprocating motion. Each disassembly, repair rod sliding beam sets and other parts, should slip beam, under the cover slip beam connection bolts first not tighten, to be sliding beam within sets of concentric empty run by running-column after, then gradually tighten the bolts. Note that frequently slip within the beam sets greasing to prevent burned.

3,Turntable and indexing mechanism of translocation

The spindle is rotated through the straight groove and the helical groove of the cylindrical cam driven by intermittent dial rotation of the dial with the turntable axis, the splined sleeve and turntable axis using a splined connection, through the safety pin on the plate with the splined suitesconnection, so that the turntable indexable indexing and positioning work.

4,Punch structure:

The punch is mounted on the slide beam, with the sliding beam, under the reciprocating movement, to achieve the stamping work of the briquette. According to the different specifications of the briquette groove array configuration parts of the punch. The structure of the pressure regulator sets the dial needle is used to adjust the spring force. Position by adjusting the limit high sets can adjust the height of the briquette small.

This machine is very convenient to replace the punch needle, punch needle seat and red pin cushion plate screw and guide rod end nut simply connected alternately loosen, you can remove, rather than pulling with the entire punch assembly removed. After you load a new punch needle, re-tighten a few screws and nuts can be.

To replace the spring or spring cushion board operation, you should remove the punch assembly. Unscrew the two nuts on the trolley, and then the pressure regulator sets up, and can be removed. Reinstall, you should pay attention to the red the straight groove alignment punch set screw on the flange on the rod, cone. Away from the sets of machines with limited height limit sets do not pretend to be too low, so as not to increase the machine load.

NOTE:When working, should to the punch assembly sliding parts often add a small amount of oil, to ensure that the spring seat, the spring seat plate and punch the smooth sliding. Before the start of each class, should make the punch needle slightly moist, prevent card coal, shut-down, should remove the punch product coal. Always check the punch needle, timely replacement has a curved needle, or it will lead to a type of depression, or even damage the machine parts.

Different specifications of coal of different users in the order of punch die, die, die cylinder bottom parts, the more vulnerable parts, should be carefully noted the machine serial number, specifications, models, briquette.

5,Feeding mechanism:The mechanism comprises a worm and the remainder back wheel splined connection, the two shaft rotational torque transmitted through the worm wheel pair,, the gear transmission, the rotation of the mixing shaft, then after cutting disc, mixing, stirring a safety pin, so that the stirring rod complete stirring feed work. The mechanism needs only transform the stirring shaft bushing pad position, can adapt to different height of the die cylinder feeding work.

6,Sweeping brush bodies:Sliding beam, moving back and forth, drive mounted on the top cover and sliding beam sweep brush mechanism for swing to and fro, cleaning stick in the punch and the push head of coal on coal face.

7,Coal output and the remaining material returning mechanism of coal output mechanism, is composed of six shaft coal cylinder and outside the coal, a coal supporting roller. Is used in the two shaft of the back wheel and the frame in front of remnant seed coal roller, a flat belt.

When Production, to adjust the tension of the belt, and prevent the belt running. Adjustment, will support roller outer nut pine, inner screw, adjust moderately, tight the nut.

Lubricating

This machine adopts several forms such as oil pump lubrication, oil bath lubrication, oil lubrication and grease lubrication. Gear reduction box and cylindrical cam oil pump lubrication, please note that each fuel tank sump should always oil and keep oil clean regularly cleaning the oil pump strainer head.

The new machine or overhaul of machine operation after half month, gearbox and gear box all replaced with new oil.

 If you have any question, pls contact me!(Sophie)